Popcorn Quality: No Pop or Too Chewy (2024)

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Popcorn Quality: No Pop or Too Chewy (1)
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Two Possible Scenarios

If the corn grew as intended and ears developed well but the kernel quality or volume of popped kernels is poor or low, that indicates that the moisture content of the kernels was not ideal. How the kernels pop relates directly to the moisture content within each kernel.

  • If the popped corn comes out flat or has a chewy texture, this means the kernels were too wet or had too high of a moisture content.
  • If they lack pop or have lots of unpopped kernels (Old-Maids), the kernels are too dry and do not have enough moisture.

Quality of the Popcorn

  • The popping quality depends on the moisture content within the kernels. Proper drying is one of the most challenging parts of popcorn production.
  • For optimum popping, the kernels should reach 13 to 15% moisture content, which can be difficult without state-of-the-art equipment and facilities. However, close attention to the drying process can achieve good popping performance from home-grown kernels.

Processing & Testing

  • If the kernels are too moist, allow the kernels to dry for longer. Pop a small sample every day or two during the drying process. Once they achieve the desired moisture and popping quality, store those kernels in sealed ball jars in the refrigerator to help maintain the freshness and moisture content.
  • If the kernels seem too dry and are not popping well, add a tablespoon of water to the batch in the ball jar, stirring it frequently for 2 to 3 days. Then, pop a sample to see what happens. If it gets too moist, you must allow it to dry again, spreading the kernels on a towel or screen in a warm but dark location.

Popping Temperature

  • The cooking temperature matters as well, especially for caramel or kettle corn. If the oil temperature does not reach 400°F or more, the kernels will not form the characteristic and desirable mushroom-topped shape. The kernels will still pop, but they will be regular movie theater type, known as butterfly-shaped.

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Popcorn Quality: No Pop or Too Chewy (2024)

FAQs

Why did my popcorn turn out chewy? ›

Why is my popcorn chewy and rubbery? A top reason popcorn turns out chewy is because steam gets trapped in your pot when the popcorn kernels are popping. Fix this by using a well-vented lid or leave the pan slightly open to make a light and crispy popcorn.

How to make popcorn that isn't chewy? ›

Steam Lock

The presence of steam adds to the moisture and makes the texture of popcorn unappealing. Therefore, it is important to lift the lid of the pan or use a well-vent lid to evaporate the excess moisture to prevent popcorn from being chewy.

What makes popcorn not pop? ›

Popability depends on water. As the kernel heats up, water inside it releases steam, putting more and more pressure on the kernel until it explodes. In a recent study, Hamaker, a Purdue University food chemist, found that popcorn with lower water content left more unpopped kernels.

Can too much oil cause popcorn not to pop? ›

Kernels that have too much of oil slathered around them are difficult to pop and they end up being soggy. In order to avoid this from happening you can use two tablespoons of oil for half a cup of popcorn.

How to make popcorn soft and fluffy? ›

A good lid is important when making popcorn, but there's a bit of a strategy here. For the best results, and lowest number of un-popped kernels leave the lid open just a hairline amount. It allows any steam or moisture to get out as well, resulting in fluffy kernels.

How do you make popcorn stay crunchy? ›

Exposure to air and humidity causes crispy things to become “not-so-crispy”. Once popcorn is popped, you can keep it fresh by placing it in an air-tight container or a heavy-duty plastic bag with a zip-lock top.

What to do with popcorn that won't pop? ›

The solution, we were delighted to discover, was easy. We put the dud-corn in a jar, added a bit of water, let it sit for a day or so to absorb the moisture, and voila, the freshest, poppy-est popcorn you could ever wish for!

What is the secret ingredient in popcorn? ›

The flavor all comes down to one ingredient: Flavacol. You've likely never heard of Flavacol because, really, only movie theaters use it. Essentially, it's butter-flavored salt. It's a really fine, bright orange powder that adds that buttery flavor you crave and the signature yellow color.

What is the most important factor in popping popcorn? ›

One of the most critical factors is the moisture content of the kernels. As mentioned earlier, the moisture content should be just right to ensure optimal popping. Kernels that are too dry may not pop at all, while kernels that are too moist can result in a less desirable texture.

Does soaking popcorn make it pop better? ›

To make your popcorn pop better, try soaking the kernels in a bowl of water for 10 minutes and then draining them. Then, pop the kernels as usual. The extra moisture added to the kernels helps produce larger and fluffier popcorn. Another option is to keep the lid ajar if you're popping your popcorn on the stove.

How to make popcorn pop better? ›

Let off steam

Be sure the lid allows steam to escape during popping, so popcorn stays light and fluffy. And remember to always open the top away from you to avoid contact with escaping steam.

Is vegetable oil or olive oil better for popping popcorn? ›

Olive oil is rich in monosaturated fats, antioxidants, and vitamin E, which is a plus. And it's also a staple in your kitchen, so you don't need to worry about buying oil just for popcorn. For best results, we recommend using virgin or extra virgin olive oil. These have a better smoke point.

How can you tell if unpopped popcorn is bad? ›

Stale popcorn is often a sign that the snack has gone bad, especially if it tastes that way as soon as it's popped. Another way to tell whether popcorn isn't safe to eat is by the smell. If there's a moldy or rancid smell coming from either popped or unpopped popcorn, steer clear.

Is it OK to eat overcooked popcorn? ›

According to the National Cancer Institute, eating food that has been overcooked beyond a temperature of 248° F, including popcorn, may pose a health risk. Overly cooked and burned food can possibly form a probable human carcinogen known as acrylamide.

Why does my popcorn taste weird? ›

Popcorn's fats and oils can go rancid from air, humidity, and even UV light exposure. Unpopped kernels, containing fats, can spoil over time. Identifying rancid popcorn is simple due to its strong odor. Eating it usually won't cause foodborne illness but might taste bad due to oil breakdown.

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