The Economics of a Paint Sprayer - Roe Painting (2024)

If you’re looking for the easiest way to paint your home, you need to look no further than a paint sprayer. Paint sprayers require a little bit of practice, but as you become more acquainted with using one, it will get easier. There are a few different kinds of paint sprayers that will be more appropriate for different applications. The two most common types of sprayers are high volume low pressure (HVLP) sprayers and airless sprayers.

The Gun Itself

The first expense will be the paint sprayer itself. You’ll need to buy or rent a paint sprayer if you don’t have one already. That will be a bigger expense than buying brushes or rollers. An HVLP paint sprayer will cost you from about $60 and up. An airless sprayer will likely be about $200 and up. So, that’s going to be significantly more expensive initially than paintbrushes and paint rollers. However, a paint sprayer will make the job much easier and faster. Also, paint sprayers are reusable. So, the cost can be stretched over time to become worthwhile.

Extra Paint

Another expense will be the amount of paint you’ll buy compared to the amount of paint you would buy if you were painting with rollers. Since paint sprayers are much less precise, you will end up painting windows, doors, and areas that you don’t want to be painted. Relatedly, you’ll need to invest in a lot of drop cloths and painter’s tape. As you become more proficient with the sprayer, you’ll likely waste much less paint.

Initially, you should account for about 20% overspray for an HVLP gun and as much as 40% for an airless sprayer. The airless sprayer has a much larger amount of overspray because it tends to spray at higher pressure. That means each missed stroke will waste more paint.

Drop Cloths

Lastly, you’ll need to pay a little bit more for drop cloths and painter’s tape than you would otherwise. For example, if you’re painting with brushes and rollers, it’s unlikely that you’ll accidentally get paint on the window panes themselves. Instead, you can just tape the windowsill and be done. With a paint sprayer, you’ll need to tape the sills and the windows.

Why Use a Paint Sprayer?

So, with all of those expenses, why would you ever choose a paint sprayer? A sprayer is a much faster and easier way to paint your house. It’s also the most effective way to paint high areas or to paint the ceiling. Those expenses will also mitigate as you reuse the cloths and the sprayer over and over.

The Economics of a Paint Sprayer - Roe Painting (2024)

FAQs

Does a paint sprayer waste a lot of paint? ›

A paint sprayer uses more paint than a roller. The reason for this is because of the overspray and dry time that it takes to apply with a roller versus using an airless paint sprayer.

How much paint is wasted with an airless sprayer? ›

As you become more proficient with the sprayer, you'll likely waste much less paint. Initially, you should account for about 20% overspray for an HVLP gun and as much as 40% for an airless sprayer.

How much paint do you lose when spraying? ›

Spraying Paint

One gallon of paint will cover about 150 to 200 square feet of wall. It's best to estimate high when spraying on paint. Spraying uses more paint because the sprayer atomizes the paint into tiny droplets. Most of the droplets end up on the surface, but many others drift away.

Is it worth investing in a paint sprayer? ›

Some painting projects are hard to paint using a paintbrush or a roller. Think of tight spaces like small closets or small areas like staircase balusters. Using a paint sprayer to cover hard-to-reach nooks and crannies is much easier than using a small brush and often yields a better finish.

Does a paint sprayer use more paint than a brush? ›

Paint Consumption

Spray Painting: Generally uses more paint than brush painting due to the atomization process. While spray painting covers large areas quickly, it's important to account for the potential of using more paint. According to Bob Vila, sprayers use about 33 percent more paint than traditional rollers.

What is the number one rule when using airless spray guns? ›

What is the number one rule when using a airless spray gun? The number one rule when using an airless spray gun is to always wear appropriate personal protective equipment (PPE). This includes a respirator, gloves, and eye protection to prevent exposure to hazardous materials that may be present in the spray.

Why does my paint sprayer use so much paint? ›

A worn tip will cause a number of problems but the two main ones are: Lots of overspray. It will use more paint that it should.

Which uses more paint, spraying or rolling? ›

However, in general, spray painting tends to use more paint compared to rolling.

How many square feet does 5 gallons of paint cover with a sprayer? ›

If you are using a sprayer, estimate that it will cover closer to 300 feet than 400 feet to account for overspray. 5 gallon paint covers how many square feet? As a general rule of thumb, a gallon of paint typically covers about 400 square ft, so a 5 gallon bucket would cover around 2000 square ft.

Do you need two coats of paint when spraying? ›

It is recommended that you apply two coats and allow the proper time frame for drying. Be sure to also sand between each dried coat. Once the final coat is painted and allowed time to dry, it's time for a clear coat. Depending on the sheen of paint used, you can also apply a clear coat over spray paint.

Should you water down paint before spraying? ›

Thicker paints, such as water-based latex, can clog the sprayer. Combine a half cup of water for every gallon of latex paint in a bucket and stir thoroughly to thin its consistency before using latex paint in an HVLP gun. Pneumatic paint sprayers work with oil-based enamel, acrylic and latex paints.

Why don't painters use sprayers? ›

It's about the surface type, project size, desired finish quality, and time constraints. Spray offers quick coverage but needs careful prep to avoid overspray. Rollers take longer but give you more control over application thickness without drips or runs.

What is the best paint for an airless sprayer? ›

Hinds comments that most airless sprayers can handle water-based acrylic latex paints, oil-based alkyd paints, exterior deck stains, and interior wood stains and varnishes quite well, rarely requiring thinning.

Is it worth buying an airless paint sprayer? ›

For larger tasks, where you'll be using 3 or more gallons of paint, an airless sprayer system may be a better fit—generally, professional painters use airless sprayers to quickly cover big surfaces, such as lots of rooms or spaces with vaulted ceilings, and to paint building exteriors.

Is it better to paint with a sprayer or by hand? ›

In the hands of a skilled painter, spraying will leave a smooth, durable, uniform coat of paint. The brush and roller can leave the paint looking very uneven, and can leave roller or brush marks. Another big advantage of spraying is the cost savings.

Is it better to paint with a sprayer or roller? ›

Ultimately, the decision between using a sprayer vs rolling paint for your next project depends on your preferences and goals for the job. If speed and efficiency are your top priorities then spraying may be the better option; however, if you're looking for a more precise finish then rolling is the way to go.

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